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Optimization and sustainability drive profits in manufacturing, and our team of experts delivers both. Drawing on years of real-world factory experience, our consulting team can uncover the potential, design the solution, and implement the changes to improve virtually any aspect of the manufacturing process.
We specialize in connecting engineering and manufacturing workflows to make the most effective use of data, technology, and collaboration. Using LEAN principles, we can help you enhance manufacturing processes related to design, supply chain, scheduling, production, maintenance, and safety. In addition to operations assessments and optimization, we offer a wide range of manufacturing and engineering consulting services to help you streamline upstream and downstream processes to optimize uptime and throughput, including Safety and Automation Consulting and Manufacturing Control System Consulting.
Hagerman Manufacturing Asset Optimization brochure
Our team can link various IT systems, software and plant equipment – enabling them to functionally collaborate in automating manufacturing processes.
Used to operate and/or automate processes, providing centralized monitoring and control for numerous process inputs and outputs. We can provide the design and fabrication of control panels, PLC and HMI software programming, disaster recovery solutions, custom integrations and more.
Ensure a rapid recovery of the controls system from any disaster, whether caused by cyber, natural or human-error incidents.
Develop independent manufacturing networks, enabling the safe flow of data with company enterprise networks.
Systematic examination of manufacturing processes to identify risks of human injury. Once identified, necessary control measures are determined and implemented to reduce the risk to an acceptable level.
UL 508A Certified
We specialize in linking various IT systems, software, and plant equipment while enabling them to functionally collaborate in automating manufacturing processes. Our manufacturing control system consulting team is capable of integrating or customizing systems from vendors such as:
In addition to our assessment-focused consulting services for controls engineering, we also offer a variety of control system customization services, including:
Our attractive designs take into account costs, simple operator controls, and safe & reliable operation.
From design through production of panels to electrical drawings, we provide a turnkey system. UL 508A Certified.
We can customize control manufacturing processes and functions requiring high reliability.
We can update, operate and/or automate manufacturing processes by providing centralized monitoring and control for numerous process inputs and outputs.
Eliminate the immense costs, due to loss of data, by incorporating safe back-up and restore processes.
Avoid the costs of new equipment and maximize financial resources by updating to modern controls on mechanically sound machinery, including:
A large agriculture industry manufacturer to enhance their advanced positive-pressure ventilation system protecting against viruses in pork production.
An agriculture grain elevator to enhance the transfer and storage of farm crops.
Streamlined the loading of trucks to prevent over fulfilling through automation.
A large paper product manufacturer to automate and enhance their barcode labeling process for their finished packaging process.
A large agriculture industry manufacturer to enhance/support risk management for the livestock transportation industry. The system provides thorough heating and drying of trailers after wash-down, making it an effective virus protection tool.
A manufacturer of rehabilitation equipment to upgrade their controls and replace obsolete components to replicate the machinery to run more effectively, optimizing the machine’s service life and reducing the overall manufacturing costs.
A city’s water treatment plant with regards to an immediate need due to not being able to produce clean water.
An industrial packaging manufacturer to safeguard multiple workstations.
Performed risk analysis on several processes, designed and implemented solutions reducing human risk of injury to an acceptable level.
Manufacturing Consulting Case Studies
Increase uptime, extend equipment life and lower inventory costs. Utilize work order tracking and scheduling features to improve workflow and management of all preventative maintenance work and service requests.
Real-time visibility through remote monitoring and analysis leads to a more proactive maintenance approach. Perform maintenance only when required by utilizing real time feedback from the equipment itself. Proactively schedule and track work orders, see increased uptime and create more reliable equipment with greatly reduced costs.
Asset management and maintenance integration including linking maintenance/ equipment records to associated drawings and documents. Easy 24/7 search-view-print access to drawings and critical documents for operations and maintenance staffs.
Learn More
Want to improve your manufacturing processes and boost cost efficiency? Read our manufacturing consulting case studies or fill out the form to get in touch with a member of our consulting team.